COVID-19 Alert

COVID-19 Alert: We continue to serve our clients during this crisis. Read More...

  • Register / Login

January 02, 2023

Fuel is typically the most important and expensive cost of any aircraft in both civilian and military conditions. A lot of factors affect fuel consumption and cost, such as the quality of the aircraft exhaust components and overall design. Aviation welding experts can facilitate you in making some great changes in the aircraft design to minimize fuel consumption.

Keep reading to get familiar with the top 4 changes in aircraft design and components that will significantly cut down fuel consumption and cost:

1. Drag Reduction

The significance of reducing the lift-to-drag ratio should not be ignored. It makes the aircraft more efficient in terms of aerodynamic design. Moreover, the overall weight of the aircraft is reduced, and hence it consumes less fuel.

A variety of research is being conducted to create innovative designs and reduce drag. For instance, fuselages can be made thicker so that the airflow can be increased and the wings get slimmer.

The benefit of winglets, or small surfaces, is that they are capable of lifting air vertically. Hence, the amount of air that flows around the wingtip is minimized. NASA is also working on an aircraft design under the project named Double Bubble D8.

Its proposed design includes shifting the aircraft’s engine from the top section of the plane to the tail. It will reduce dragging and make the plane much more fuel efficient. In fact, early statistics from the project show that this type of design can reduce carbon emissions by up to 66% and minimize fuel consumption by 37%.

2. Aircraft Wiring

Aircraft exhaust components and wiring throughout the aircraft have a significant impact on fuel consumption and the overall productivity of the aircraft. A lot of innovations are being introduced on a regular basis to improve the wiring system of aircraft.

For instance, research is being conducted to replace the wire in non-avionic systems like cabin pressure, door sensors, and landing gear. By replacing the traditional wiring with small and lightweight wireless transceivers, the weight and overall complexity of an aircraft design are reduced.

It is also possible nowadays to use transceiver modules with long-life batteries to power the various electrical systems of an aircraft. Further improvements in these modern wireless systems are useful to increase data communication throughout a window. Other than reducing fuel consumption, such kinds of innovations are necessary to improve the performance and safety of aircraft as well.

3. Modern Components

The process of manufacturing numerous types of aircraft, engines, and aircraft exhaust components has greatly changed for the better in the last few years. Nowadays, you can rely on aviation welding technicians and experts to get the best aircraft exhaust components that are lightweight and ensure high performance.

Furthermore, aircraft engineers around the world are working to create even lighter-weight aircraft components that can boost the efficiency of the aircraft.

One major example of such innovation is that carbon-fibre reinforced polymers have been used since the 1970s in some parts of an aeroplane, like the tail components. However, a lot of manufacturers are using lighter components throughout an aircraft.

Also Read: Aspects Of A Light Aircraft’s Engine Mount Strength

4. Efficient Engines

The specific type, quality, and efficiency of an engine have a direct impact on fuel consumption and cost. Regular maintenance with the help of experts and aviation welding technicians is important to make the engine efficiency and reduce fuel usage.

Other than targeting these four main areas to reduce aircraft weight and fuel consumption, it is important to rely on the experts to tweak numerous settings and configurations.

Aviation technicians are familiar with the different types of aircraft, so you should definitely contact them to discuss different ways in which you can save money. Ultimately, by focusing on an efficient aircraft design and using high-quality aircraft exhaust components, you save a lot of money in the long run.

About Acorn Welding

Acorn Welding is one of the most prestigious names in the aviation welding industry. We have a team of aviation experts and technicians who provide high-quality services. You can also rely on us to get the best products, such as aircraft engines and exhaust components.

If you want to get more information about our products and services, you can contact us any time.