Aerospace welding is a delicate process that demands high technology and costs. It consistently requires innovation in materials and welding processes because of the complexity of the projects, high unit costs, and high safety standards.
Keeping your eye on aerospace welding technology’s latest trends is crucial to see where the world is heading. A successful aircraft welding company will keep itself updated on the latest product designs and manufacturing capabilities.
This blog highlights the top emerging trends in the aerospace welding industry.
Arc Welding
Arc welding is not a new method used in the aerospace welding process. It melts the two materials and fuses them. Arc welding has different types in which it uses consumable wire electrodes and non-consumable wire electrodes. These are called metal inert gas arc welding and tungsten inert gas arc welding, respectively.
Similarly, plasma arc welding is also common. It is a Gas Tungsten Arc Welding (GTAW) process used in the aircraft welding industry. It also uses a non-consumable wire electrode.
Laser Beam Welding
Laser beam welding is another process that has been a part of the aviation welding industry for some time. This technology requires low heat input. That is why there is less thermal distortion in this process. The laser beam welding process works with different materials such as steel, aluminum, nickel alloy, and more.
This process is used to weld aircraft fuselage panels and its parts. The laser beam is an efficient process that has a concentrated heat source. This process is used in many commercial planes.
Composite Materials
Many companies are pushing their manufacturers towards composite materials. Composite materials are those that have been manufactured using different materials. Some commercial planes have incorporated composite materials such as Boeing. They are 50% fiber along with a combination of other materials.
These composite materials have benefits. Some of them have qualities such as weight reduction, corrosion resistance, better durability, and better mechanical properties.
Friction Technology
Friction technology is a melt-free way to join two materials together. It is used for welding two materials of different properties, such as steel and aluminum. Friction technology offers various benefits in the aerospace industry, and that’s why it is one of the emerging trends in this industry.
Because it expands less heat, it is a safer method of joining parts than other processes.
Additive Manufacturing
Additive manufacturing involves the processes of 3D printing and rapid prototyping. It is a cost-effective method of generating 3D models of aircraft parts before their actual manufacturing.
The additive manufacturing process is used in different industries such as architecting, machine and component designing, the aircraft welding industry, and more. This process is used for a variety of materials, including metals.
The process of additive manufacturing can help aerospace engineers to design and test prototypes. This leads to the cost-effective manufacturing of machines and their parts where traditional manufacturing methods manufacture the final product.
Graphene Material
Graphene is a structurally different form of carbon called allotrope. It is tightly bound in a hexagonal honeycomb lattice. It is becoming a popular material for aircraft use because of its corrosion-resistant properties and better electrical conductivity. It is a thin material that can be used to improve the life of electrical components.
About Acorn Welding
Acorn Welding is the most trusted and highly qualified aviation welding company in Edmonton. We have the latest product designs and manufacturing capabilities required for safe aircraft welding. To get the most reliable and the best services related to aviation welding, click here.
