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September 16, 2021

Assuring the quality of transport vehicles whether it is a car or an aircraft is extremely important. Assuring that it is in good working condition and performing regular maintenance checks has become a necessity. Quality assurance is the process of checking the manufactured products and avoiding problems in the future by inspecting them for any kinds of defects beforehand.

In the case of aviation maintenance, conducting quality assurance is of utmost importance. It is not only important for personal uses but also flight operations and commercial uses. So, how can we assure quality in aircraft maintenance? This blog post highlights this factor and mentions how it applies to the aviation sector.

How Does Quality Assurance Apply To Aviation?

The application of quality assurance procedures for aircraft maintenance is a complex process. It is more difficult than manufacturing because, in the manufacturing process, automation plays an integral part, and much of the processes are simplified. However, most of the aircrafts parts are still pieced together by hand.

The aviation maintenance procedure is governed by several factors: statutory requirements (the FARs), original equipment maker (OEM) maintenance schedules and requirements (aircraft maintenance manual), industry standards and specifications (SAE, ANSI, NAS), and general maintenance practices. The aircraft maintenance procedure must be undertaken according to the OEM maintenance manual and used for any major repairs.

How Welding Plays A Role In Aviation Quality Assurance

Aircraft welding is one of the procedures used in conducting aircraft quality assurance. After the quality assurance and control processes, the repair and maintenance processes are carried out using the various welding procedures available for aircraft welding.

There are procedures for QC before, during, and after the aircraft is welded that every company must follow to ensure aircraft quality. These processes might include:

  • Confirmation of material to ensure chemical composition and mechanical properties are compliant with the design specification.
  • Joint preparation to see if the preparation is compliant with the design specification.
  • Joint fitment checks including root opening and tacking.
  • Checking preheat and temperatures are within limits specified.
  • The testing is a part of Quality Control and includes Destructive Testing (DT) and Non-Destructive Testing (NDT).
  • Conducting aircraft welding processes to check for any damages and repairing them.

How Can Acorn Welding Help Assure Quality?

At Acorn Welding, we fully understand that high-quality welding is the basic requirement of a well-maintained aircraft. We use strict quality control measures while we conduct our services and ensure that experts supervise every process.

We ensure that maximum bonding strength is reached when welding two parts. Our specialist welders build up with a slight convex. This adds an extra layer of thickness which gives it better strength.

Another thing our welders take care of is precise application. They ensure that both materials have bonded uniformly and securely and that the welds that make are up to the required standard. Moreover, they make sure that zero oxides are formed at the base of the materials.

This way, they are sure that the welded products and parts are clear of any contamination providing extended utility for the consumer. Finally, we also consider that the materials should have no symptoms of burns, distortions, or cracks in the finished product.

About Acorn Welding

At Acorn Welding, you get everything you need as the owner of an aircraft. We are a one-stop shop for engine mounts and other related parts and offer high-quality aircraft welding services. We deliver nothing but the most precise services when it comes to aircraft welding. To get in touch with us, click here.