Although different welding procedures may appear to be the same because the output is almost the same, they go through different procedures. Every welding procedure is suitable for a particular industry. The aircraft welding industry requires welding of heavy-duty parts and relies on more advanced and strong welding procedures.
Acorn Welding aims to use high-quality welding procedures, product design, and manufacturing capabilities. We assure our clients are provided with only the best aviation procedures and have been serving them for about 42 years.
This blog highlights the difference between Tungsten Inert Gas (TIG) welding procedures and Metal Inert Gas (MIG) welding procedures.
Difference Between Robotic MIG Vs. TIG Welding
The major difference between these two welding procedures is their type. MIG belongs to GMAW (Gas Metal Arc Welding), and TIG belongs (Gas Tungsten Arc Welding).
MIG uses wires that act as a filler material to join or weld two materials together. Since electrodes are the filler material, this process doesn’t require melting to join the two metal parts together. The robotic MIG process automates the process of MIG welding using robots and machines.
TIG uses currents that run through the metal to join the two parts together. TIG and MIG both use electric arcs, filler metals, and shielding gases during the procedure. However, their techniques and applications differ from one another.
The filler material used in the GMAW or GTAW process is consumed during the process. An inert gas is also used during the GTAW process to protect it from contamination. Usually, argon or helium gas is used for this purpose. The base and the filler material must be clean; otherwise, it will lead to defects.
Some critical differences between Robotic MIG and TIG Welding are:
- The TIG process doesn’t need a filler, but in welding metals with high melting points
- MIG can complete welds of thicker metals in less time than TIG
- MIG accommodates more mistakes. That’s why it is a recommended method for beginners
- TIG is more suitable for joining smaller parts while MIG is suitable for bigger parts
Benefits Of Robotic Welding
Implementing robotic welding technology can bring about benefits in the industry. Some key benefits of robotic welding are:
Better Productivity
Robots can process the welding procedure faster than manual ones. This increases productivity.
Enhanced Safety
Robots are programmed to do their job safely. They can avoid dangerous human errors while doing the job. Robots can do their job for long hours without worrying about fatigue or burnout.
Quality
Even the most experienced workers can make mistakes during the welding process. A robot can ensure the quality of the welded parts by keeping its angle, speed, and distance at an optimum level. This will also improve accuracy.
Less Waste
Robots perform the exact job. They don’t involve any extra steps and are more efficient while performing it. This helps reduce waste. MIG welding usually involves welding bigger components, and robotic MIG eases this process.
Lower Labor Costs
When a robot can do a much better job, it replaces laborers. Robotic MIG can replace labor and reduce the cost associated with it, improving work consistency.
Which Welding Method Is Better For Which Industry?
The method of welding procedure can have a significant impact on your industry. Any mistake can cause a significant setback to the output of your tasks. MIG method uses electrodes and is more suitable for industries that require heavy-duty welding. This makes it ideal for the automotive industry, railroad track repair, farm equipment, shipbuilding, and home improvement. However, MIG welding is a high-maintenance procedure, and that’s why it is suitable for larger industries.
The TIG process is suitable for smaller part industries. It is ideal for those that require high precision. The TIG process uses less spatter and, thus, is a low-maintenance process. This welding method is suitable for welding thin metals requiring high precision. Examples can include joining aerospace components, bicycle parts, ship parts, building, construction, and food manufacturing.
