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May 20, 2022

Owning an aircraft is a huge responsibility, and maintaining it is another great task that you have to do regularly. Aircraft repair is a huge business that also contributes to the worldwide economy. In 2018, we saw that global aircraft maintenance repair and overhaul MRO was over 75 billion USD. This means that aviation, whether for personal or commercial use, is going to increase in the future, and therefore, we need to find ways that can help repair the defects and problems within aircraft.

Aviation welding plays an important role in keeping your aircraft in good condition for years. It has improved the service life of various aircraft components, preferably at a low cost. If you are considering replacing such parts, it can be prohibitively expensive and difficult to get for many people. On the other hand, aviation welding aids in better aircraft maintenance while keeping the cost under control and avoiding long periods of downtime.

Different types of methods are available for aviation welding, and with time, they have become the prominent form of joining metals in aircraft without using fasteners. One such method is called the TIG welding method.

The TIG welding method is a revolutionary rising aircraft welding method used to weld different types of metals such as stainless steel, aluminum, magnesium, titanium, and more. This blog post highlights the benefits of using the TIG welding method for aircraft maintenance and repair and how it is beneficial to your pocket as well.

What Is TIG Welding?

TIG welding is short for tungsten inert gas welding, also known as gas tungsten arc welding. This type of welding uses an arc welding process with a non-consumable tungsten electrode. TIG welding uses an inert gas instead of gas to weld. It uses electricity to melt and join the pieces of metal. This method has largely become popular due to its replacement for gas versatility, cleanliness, and minimal finishing requirement.

How Can TIG Welding Maintain Your Aircraft?

You Don’t Have To Purchase New Parts

One of the biggest benefits of the aviation welding method is that you don't have to purchase new replacement parts for your aircraft. The TIG welding method uses inert gas to repair broken parts and repair them on a low-cost budget. If the operators or owners want to avoid purchasing new replacement parts, fixing a crack using a welding method is a more practical approach and a cost-efficient solution in this case.

It Provides Strong Welding

TIG welding is changing and incorporating new technologies. Previously, TIG welding used helium as the most common inert gas. With time, carbon electrodes also made their way to the modern tungsten rod. All this development led to a highly versatile technique which was enhanced by the ability to run either DC or AC. This welding method is suitable for all mild steels, stainless steel, and titanium for aircraft maintenance. As a result, this method provides a strong, rigid result that can last for years.

It Helps To Repair Engines

An aircraft engine consists of several parts, such as a four-cylinder piston. The original price might be quite high, and replacing it is more expensive than repairing it. Most engine cases are made out of magnesium alloys, and any problem with it can be solved using the TIG welding process. Therefore, a TIG welding method can help fix tracks and build casting defects more cost-effectively.

Final Words

Aviation welding procedures have made it easier for aircraft owners and operators to conduct maintenance. Replacing worn-out or damaged parts can be quite expensive as aircraft need repairs and maintenance every now and then. Having such companies which provide effective aircraft welding services can be quite a relief for such owners.

About Acorn Welding

Acorn Welding is your quality "One Stop Shop" for aircraft exhaust and engine mounts. Serving customers worldwide, we are Canada's largest aircraft exhaust and engine mounts repair company and the world's largest radial and vintage aircraft exhaust repair company.

Acorn Welding is a Transport Canada Civil Aviation approved Maintenance Organization #100-91. We are also one of the very few EASA-approved Welding Facilities. We offer numerous welding services to repair your aircraft's parts. Contact us for further information.