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November 11, 2021

Aviation is a big industry, and thus, requires specialized skills and a good command of welding methods to perform the job efficiently. A professional and well-experienced aircraft welding company knows the ins and outs of an aircraft and analyzes what is wrong with the aircraft.

An aviation welding company is a big business, and only a company with trained professionals can survive. Aviation welding technicians need to be thoroughly familiar with safety requirements and proper welding procedures. Furthermore, it requires them to have the necessary practical skills and some soft skills that a welding technician must have.

Aviation welders require a high school education or completion of a training program. Certifications are also available according to the requirements set by each country. They have to work in heavy engineering fabrication workshops at high temperatures. Therefore, proper training is a must.

Responsibilities Of An Aviation Welding Company

The purpose of an aviation welding company is to carry out the necessary quality assurance procedures to check the condition of aircrafts and perform the welding procedures to repair them if needed. The manufacturing process and technologies used in aerospace have evolved over the years. So, a successful aircraft welding company would keep itself updated about the latest technologies and equipment used in the process. They should be able to work with different kinds of materials and with lighter metals, such as titanium, aluminum, and magnesium.

They Should Be Familiar With The Different Welding Procedures

As this industry is progressing rapidly, new welding methods are being devised in the market, and thus, it is becoming a competition among aviation welding companies to survive in the market. A professional welding company should be aware of the necessary and latest welding processes used for aircraft welding. The following welding procedures are usually used by aviation welding companies:

  • Gas Welding
  • Oxy-Acetylene Welding
  • Electric Arc Welding
  • Gas Tungsten Arc Welding (GTAW or TIG)
  • Shielded Metal Arc Welding (SMAW)
  • Gas Metal Arc Welding (GMAW or MIG)
  • electric resistance welding
  • Specifically, spot and seam welding
  • Plasma arc welding (PAW)

All these welding procedures are necessary, and an experienced welding company should have technicians who have worked with such kinds of welding procedures.

Welding Testing

Another responsibility of a welding company is that they perform welding testing to ensure that everything works as expected. Welding testing is necessary as defects in the final welding product can affect the flight experience. They must ensure the welding quality of the aircraft, and we make sure that bead ripples are evenly spaced, and there are no bumps and beads. Other types of tests that an aviation welding company must perform are:

  • Bend test
  • Nick break test
  • Visual inspection
  • Non-destructive testing
  • Macroetch testing

Apart from this, visual inspection of the aircraft and its parts is also necessary. Aviation welding quality assurers have to look for cracks, bends, craters, excessive reinforcements, or other flaws and inform the authorities about it.

They Must Be Aware Of The Welding Procedures

Welding doesn't start with just grabbing a tool and repairing the item. Rather it involves a series of steps that must be completed to ensure quality. Most aviation welding companies tend to go through the following steps.

  • Studying specifications, blueprints, and sketches of the aircraft and its parts involved in the process.
  • Calculating dimensions of welding projects and identifying the suitable welding processes to be carried out.
  • Inspecting materials and structures to be welded and suggesting the welding methods for them.
  • Monitoring one’s work to prevent overheating and wearing PPE during the welding process.
  • Maintaining machinery and equipment to ensure that every time the work is up to standard.

About Acorn Welding

Acorn Welding has grown to become one of Canada’s largest aircraft exhaust and engine mount manufacturers and suppliers. We are your reliable partner for aircraft welding processes and ensure that you have a safe flight every time. We are a one-stop-shop for engine mounts and other related parts and offer high-quality aircraft welding services. We deliver nothing but the most precise services when it comes to aircraft welding. If you would like to know more about us, you can visit our website or contact us here.