• Registration / Log in

Acorn Welding has a product design team with a combined experience of over 100 years.

Each member of the team has over 20 years experience in Aerospace manufacturing. As the technology progresses the experience of our product design team is preserved and passed on to new members.

Our product design services include:

Aircraft exhaust system analysis

  • Application design analysis including flow dynamics, performance and life expectancy
  • Failure analysis and product improvements
  • Accident investigation. Prevent and prepare for the future by looking at the past
  • Fabrication challenges including setup, rapid prototyping, component interchangeability and more

Aircraft engine mount and tubular structure analysis

  • Design analysis and verification of data
  • Failure analysis and product improvements
  • Multi-Engine Design applicability
  • Clearance Verification
  • Jig Fabrication, rapid prototyping and more

Aircraft Seat design and analysis

  • Failure Analysis and product improvements
  • CNC production for accurate lean part replication

Aircraft fuel/oil tank design and analysis

  • Tooling Design and fabrication
  • Prototyping
  • Failure analysis

Aircraft carb air/heat box repair

  • Design Analysis
  • CNC Parts configuration for Lean Manufacturing
  • Rapid Prototyping
  • Clearance Verification

CMM Reverse Engineering

  • Prototype to CAD Reverse Engineering
  • Repeatable part Production
  • CMM Part Verification

2D/3D CAD/CAM drafting

  • Drawing Analysis
  • Rapid Prototyping
  • PMA/STC Drawing Packages/Instructions
  • 36" Wide Large Format Drawing Plotter
  • 11"x17" Standard Drawings

3D and Virtual Prototyping

  • Test Fit Parts together without expensive tooling
  • Manufacturing process verification